We are seeking a highly skilled and detail-oriented Mechanical Engineering Intern to join our dynamic engineering team. In this role, you will be responsible for precision assembly, fabrication, hands-on prototyping, and supporting product development through iterative testing and optimization. You will work closely with multi-disciplinary teams across Mechanical, Electronics, AI, and Software domains to bring cutting-edge products from concept to reality with the highest standards of quality, efficiency, and safety.

Title : Mechanical Engineering Intern

Location : Ridgewood, NJ

Roles and Responsibilities:

• Fabricate, assemble, and troubleshoot mechanical prototypes and systems using a range of manufacturing techniques including 3D printing (FDM/SLA), laser cutting, and manual workshop operations.
• Create rapid jigs, fixtures, and test setups for product validation and experimental studies.
• Read and interpret technical blueprints, drawings, and schematics accurately to guide assembly and fabrication processes.
• Conduct hands-on testing, collect experimental data, perform root cause analysis, and recommend design improvements based on test outcomes.
• Support continuous improvement initiatives by proactively identifying inefficiencies and suggesting optimizations in line with Kaizen principles.
• Collaborate with cross-functional engineering teams to ensure seamless integration between mechanical, electrical, and software subsystems.
• Document all fabrication processes, assembly instructions, testing protocols, and results through detailed text, images, videos, and structured reports.
• Research and validate new materials, fabrication methods, and assembly practices using diverse sources and tools, including AI-driven research support.
• Maintain a clean, organized, and compliant workshop environment by adhering to safety protocols and best practices.
• Manage project timelines efficiently and ensure that all assigned tasks and milestones are met.

Required Skills and Qualifications

• Exceptional hand-eye coordination, manual dexterity, and precision in assembling small mechanical components.
• Strong practical experience in:
• 3D Printing (FDM and/or SLA) operations, troubleshooting, and parameter optimization.
• Laser cutting setup and operations, including material calibration and vector editing.
• Workshop tool usage: drilling, tapping, cutting, grinding, fastening, heat treating, etc.
• Proficiency in blueprint reading, mechanical drawing interpretation, and adherence to manufacturing tolerances.
• Solid skills in problem-solving, with a hands-on approach to identifying root causes and implementing effective solutions on the workshop floor.
• Experience in designing and executing data-driven testing protocols with attention to detail.
• Excellent verbal and written communication skills for effective documentation and team collaboration.
• High drive for accuracy, quality, efficiency, and continuous improvement.
• Expertise in 3D CAD modeling software (preferably Fusion 360 or equivalent) following Design for Manufacturing and Assembly (DFMA) principles.
• Good understanding of mechanical principles, structural strength calculations, and basic materials science for appropriate material selection.
• Ability to work collaboratively in a multi-disciplinary engineering environment with professionalism and a solutions-driven mindset.
• Strong research skills with the ability to source, cross-validate, and synthesize technical information for engineering decisions.
• Commitment to safety practices, ESD precautions, compliance protocols, and workshop cleanliness.
• Proven time management skills with the ability to prioritize tasks and meet project deadlines.

Preferred Skills (Nice to Have)

• Basic knowledge of electronics assembly, soldering, and PCB prototyping.
• Intermediate skills in Arduino and microcontroller programming.
• Experience or willingness to learn post-processing and surface finishing techniques for plastics and metals.
• Exposure to vacuum casting, injection molding, and other prototyping/low-volume production techniques.
• Familiarity with finite element analysis (FEA) for basic mechanical simulations.
• Basic understanding of desktop CNC machining operations, fixturing, and toolpath generation.

About Techolution:

Techolution is a next gen AI consulting firm on track to become one of the most admired brands in the world for "AI done right". Our purpose is to harness our expertise in novel technologies to deliver more profits for our enterprise clients while helping them deliver a better human experience for the communities they serve.

At Techolution, we build custom AI solutions that produce revolutionary outcomes for enterprises worldwide. Specializing in "AI Done Right," we leverage our expertise and proprietary IP to transform operations and help achieve business goals efficiently.

We are honored to have recently received the prestigious Inc 500 Best In Business award , a testament to our commitment to excellence. We were also awarded - AI Solution Provider of the Year by The AI Summit 2023, Platinum sponsor at Advantage DoD 2024 Symposium and a lot more exciting stuff! While we are big enough to be trusted by some of the greatest brands in the world, we are small enough to care about delivering meaningful ROI-generating innovation at a guaranteed price for each client that we serve.

Our thought leader, Luv Tulsidas, wrote and published a book in collaboration with Forbes, "Failing Fast? Secrets to succeed fast with AI". Refer here for more details on the content -

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